Custom Made Thon Cases
Your perfect case - made to order
Your flight case will be made quickly and reliably. Here you'll find the basic case types and their variants which you can modify to build your own personal flight case.
All custom cases are handmade in Germany. If you have any queries, experienced flight case specialists are available to help via email: thonmann@thomann.de
Choose case type
- Ideal for light weight products
- Foam padding (LD29) available in different strengths
- Detachable lid (optional)
- Perfect for transporting your own gear
- Max internal dimensions W/H/D: 65 x 25 x 45 cm
- Max weight: 12,7 kg
- Manufacturing time: 2-3 weeks
- Ideal for light to middle weight products
- Foam padding (LD29) available in different strengths
- Detachable lid (optional)
- Available as trolley
- Perfect for regular stage use
- Max internal dimensions W/H/D: 90 x 25 x 55 cm
- Max weight: 19,3 kg
- Manufacturing time: 2-3 weeks
Information on our Flight cases
Thon Cases have been the most popular flight cases for musicians for decades. Over 500,000 Thon flight cases are now touring Europe, protecting valuable equipment from wind, weather, fall, shocks and all unfortunate accidents musicians have each day.
For optimum road capability, they provide a robust 7mm outer shell combined with high quality foam padding and the most stable metal fittings available for flight cases worldwide.
- Ideal for light to middle weight products
- good stability for regular stage use
- 7mm birch plywood
- 30x30 mm aluminium edge
- medium-sized ball corners and L-brackets
- hybrid locking profile 7 mm, available in 20 different colours
- Max internal dimensions W/H/D: 150 x 50 x 50 cm
- Max weight: 37,7 kg
- Manufacturing time: 2-3 weeks
- Ideal for medium to heavy weight products
- Perfect for regular stage use, 9 mm birch plywood
- 30x30 mm Aluminium edge
- large ball corners, 6 hole L-brackets, recessed lid hinges, 18 mm birch plywood sliding panel, available in over 20 colours, stackable on request, tour label displays available.
- Max internal dimensions W/H/D: 200 x 80 x 80 cm
- Max weight: 87,2 kg
- Manufacturing time: 2-3 weeks
- Ideal for extremely heavy weight products
- very robust
- 9 mm birch plywood
- 35x35x3 mm notched aluminium edge for rivets, large offset ball corners, 6 hole L brackets, locking profile male/female 9mm, recessed lid hinges (large)
- sliding panels from 18 mm birch plywood, black. Available in 20 different colours and with different types of wheels, stackable on request, recess for tour label and ventilation available.
- Max internal dimensions W/H/D: 240 x 118 x 118 cm
- Max weight: 153,8 kg
- Manufacturing time: 2-3 weeks
Information on our Trunks
Thon cases transport everything from cables to lighting systems, safely and securely from gig to gig. A special feature of Thon custom cases are the many variations and options that allow you to customise your case to meet your exact needs and requirements for the carefree transportation of equipment.
- 7mm birch plywood
- 22 x 22 mm aluminium edges
- foam padding
- miniature rounded corners
- small l-bracket
- 7mm hybrid closing profile
- latch closure
- choice of handles
- rubber feet
- Max internal dimensions W/H/D: 75 x 25 x 42 cm
- Max weight: 13,8 kg
- Manufacturing time: 2-3 weeks
- 7mm birch plywood
- 25 x 25 / 30 x 30mm aluminium edge
- foam padding
- medium-sized ball corners
- medium-sized L-brackets
- 7mm hybrid locking profile
- medium butterfly
- folding handles
- rubber feet
- castors
- Max internal dimensions W/H/D: 120 x 120 x 120 cm
- Max weight: 75,9 kg
- Manufacturing time: 2-3 weeks
- 9mm birch plywood
- 30 x 30mm aluminium edges
- foam padding
- medium/large rounded corners
- 6-hole medium l-brackets
- 7mm hybrid closure profile
- medium butterfly
- folding handles
- sliding panels
- castors
- Max internal dimensions W/H/D: 200 x 120 x 115 cm
- Max weight: 126,8 kg
- Manufacturing time: 2-3 weeks
- 9mm birch plywood
- 35 x 35 x 3mm aluminium edge with rivet groove
- foam padding
- large rounded corners graded for 35-mm aluminium edge
- large 6-hole L-brackets
- 9mm male/female closing profile
- large butterfly with pressure spring
- large folding handles
- clack lacquer 18-mm birch plywood slide panels
- castors
- Max internal dimensions W/H/D: 200 x 120 x 115 cm
- Max weight: 133,4 kg
- Manufacturing time: 2-3 weeks
Information on our Hooded cases
Hooded cases are particularly useful for heavy and bulky equipment that cannot be sensibly transported with standard cases, i.e. heads, speakers, module racks and heavy lighting and stage equipment. If you're not sure whether a hooded case is suitable for your equipment and requirements, please don't hesitate to ask our experts: thonmann@thomann.de.
- Detachable lid (back and front, lid depth: 3.2cm)
- 7mm material thickness
- 25x25mm edge protector
- stepless rack strip
- choice of various small closures
- choice of small corners
- choice of various medium-sized handles
- Max internal dimensions W/H/D: 48 x 54 x 60 cm
- Max weight: 19,7 kg
- Manufacturing time: 2-3 weeks
- Detachable lid (back and front, lid depth: 5cm)
- material thickness 7mm
- 25x25mm edge protector
- stepless rack strip with rubber edge
- choice of various medium-sized closures
- choice of various medium-sized corners
- choice of various medium-sized handles
- castors and dish for tour label optional
- Max internal dimensions W/H/D: 48 x 90 x 100 cm
- Max weight: 33,5 kg
- Manufacturing time: 2-3 weeks
- Detachable lid (back and front, lid depth: 5cm)
- 9mm material thickness
- 30x30mm edge protector
- stepless rack strip with rubber edge and lateral mounting
- medium butterfly with cylinder lock
- Choice of various corner sizes
- choice of various medium-sized handles
- air vent, castors, and dish for tour label optional
- Max internal dimensions W/H/D: 48 x 135 x 100 cm
- Max weight: 54,9 kg
- Manufacturing time: 2-3 weeks
Information on our 19" racks
The most valuable equipment is often transported in 19" racks, which is one reason why the quality is so important! Most musicians, PA rental companies and tour operators in Europe swear by Thon Racks, which is why more than a quarter millions racks have been built with over 3 million rack spaces.
Thon custom racks are made from sturdy plywood and use only the highest quality accessories. We provide you with numerous variations and options so you can customise the rack to correspond exactly to your equipment and requirements.
- Ideal for light weight products
- Suitable for keyboards with 61, 76 or 88 keys
- 10mm foam padding (Pelen40)
- Available with an accessories compartment, and as a trolley
- Suitable for keyboards with 61 or 76 keys (can be played inside case)
- Perfect for regular stage use
- Flightcase for master keyboards, synthesizers and stage pianos
- 3 different handles and 2 locking types to choose from
- Particularly strong construction with 30mm x 30mm aluminium profile edge protection
- robust 7mm birch plywood
- optional features: trolley wheels, accessory compartment
- 10mm foam padding (Pelen40)
- Available in over 20 different colours
Information on our Keyboard cases
Our custom keyboard cases are always made to perfectly match your keyboard. As Europe's largest flightcase manufacturer, we have a large database of different models and decades of experience in the transportation of keyboards, synthesizers and stage pianos - there are hardly any variations that we have not built.
To provide the necessary strength for your case we use sturdy plywood and high-grade metal accessories. Inside the case, foam specially cut for your specific keyboard model is used to give optimum protection for the screen, button and dials.
Depending on the size of the keyboard, the handles are mounted so that the keyboard can be carried either alone or by two people.
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We're looking forward to hearing from you and aim to solve any problems as soon as we can.
Payment can be made safely and securely with Credit Card, Bank Transfer or PayPal.
Hans-Thomann-Straße 1
96138 Burgebrach
Germany